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      06-23-2012, 06:44 AM   #1
BES335xi
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03/07 E90 335xi  [0.50]
BMW TIS - xDrive Introduction The advantages; Brief description of components..

Link/Info from TIS; http://tis.spaghetticoder.org/s/view.pl?1/10/75/67

-Sorry if this was already posted before. Just ignore/mods delete.

BMW TIS - xDrive Introduction The advantages: Brief description of components..

xDrive
E60, E61, E90, E91



Introduction;
xDrive is already in use on the E53 and E83. Because of the small amount of space available on the E60, E61, E90, E91 transmission tunnel, it was not possible to use the xDrive from the E83 (ATC 400).
The transfer case ATC 300 is used on the E60, E61, E90, E91. (ATC = Active Torque Control)ne [System overview ...]
xDrive consists of a link between the Dynamic Stability Control (DSC) and an electronically controlled multi-plate clutch in the transfer case. ne The electronically controlled multi-plate clutch smoothly distributes the drive torque as required to the front axle. The rear axle is always driven. ne When the multi-plate clutch is open, the entire drive torque flows to the rear axle.
xDrive constantly communicates with the DSC. The drive-dynamic input information is computed in the DSC control unit.
Important information is:
- Accelerator pedal position
- Engine torque
- Drive-dynamic state
The DSC calculates the necessary locking torque. The locking torque is communicated to xDrive. This allows xDrive to register whether the vehicle is able to follow the driver's commands. xDrive intervenes to counter the threat of any tendency for wheel spin, oversteer or understeer. xDrive regulates input torque distribution between the two axles to meet driving demands. ne Only if xDrive cannot maintain the vehicle's course on its own will DSC also intervene. Engine output is reduced and individual wheels are specifically braked.
The input torque is delivered to the axle that has better traction when road conditions change, such as on snow, ice or a loose road surface.
Differences between ATC 300 and ATC 400/ATC 500:
- ATC 300
> E60, E61, E90, E91
Drive torque to the front axle is transmitted via gears in the transfer case.
The control lever is actuated by a control cam.
- ATC 400/ATC 500
>E53, E83
Drive torque to the front axle propeller shaft is transmitted by a chain in the transfer case.
The control lever is actuated by a control disc.ne
The advantages:
xDrive delivers the following advantages through demand-oriented input torque distribution:
- Outstanding driving stability fully up to the limit range
- Optimal forward momentum
- Excellent traction in all road situationsne
Brief description of components
xDrive consists of the following components:
- Transfer case with multi-plate clutch
The electronically controlled multi-plate clutch is housed in the transfer case. The multi-plate clutch distributes the drive torque smoothly and as required between the front and rear axles.
[more ...]
- VTG electric servomotor with incremental sensor and classification resistor
The VTG actuator motor opens and closes the multi-plate clutch. The location of the actuator motor shaft and the adjustment rate are detected by the incremental sensor. ne The classification resistor ensures that mechanical tolerances in the transfer case are considered. Optimum function is thus ensured.
[more ...]
- VTG control unit
The VTG control unit regulates the locking torque at the multi-plate clutch in the transfer case in response to the following factors:
Demand for required locking torque (comes from the DSC control unit)
Condition of the transmission oil (calculated in the VTG control unit)
Multi-plate clutch wear (calculated in the VTG control unit)
Load on VTG actuator motor (calculated in the VTG control unit)
Transmission oil temperature (calculated in the VTG control unit)ne
The VTG control unit supplies the following information to the DSC control unit:
The locking torque currently set
All calculated datane
The locking torque is limited whenever needed in order to reduce the frictional work.
[more ...]
- DSC: Dynamic Stability Control
DSC 8Plus is installed with the xDrive. With xDrive, DSC includes the following functions:
All-wheel Control
Automatic Differential Brake (ADB-X)
Hill Descent Control (HDC)ne
All-wheel Control
Dynamic Stability Control (DSC) specifies the nominal value for xDrive all-wheel control. The nominal value depends on the vehicle's tendency to oversteer or understeer and wheel slip. The nominal value is transmitted to the VTG control unit.
Signal path: DSC control unit -> Powertrain CAN -> VTG control unit
Automatic differential brake
The automatic differential brake (ADB-X) simulates the function of conventional limited-slip differentials by selectively applying brakes on individual wheels (known from the E53 and the E83). ne Whenever a wheel displays a tendency to spin the ADB-X automatically brakes it down to a preset slip. This effect of this is to increase the input torque on those wheels that are on a higher-friction surface.
Hill Descent Control
Hill Decent Control (HDC) is a cruise control on four-wheel drive cars for driving downhill (known from the E53 and the E83).
HDC can be engaged and disengaged at a separate button.
When the HDC button is pressed, HDC automatically reduces road speed. The brakes are applied on all four wheels to reduce road speed to just above walking pace. HDC holds this speed constant (all DSC functions remain active).
The car's road speed can be infinitely varied within the specified values by pressing down on the accelerator pedal, brake pedal or the buttons for the cruise-control system.
The following control units and switches are incorporated in xDrive functions:
- DME or DDEigital engine electronics or digital diesel electronics
The DME or DDE modifies the engine behaviour as required by the DSC control unit (such as power reduction to prevent the driven wheels from spinning).
- Instrument cluster display
System states are displayed as follows:
DSC indicator and warning light lights up:
DSC/xDrive not activated
DSC indicator and warning light lights up and acoustic signal:
DSC defective, ABS not affected, VTG control unit OK
or
DSC OK, VTG control unit defective
--> All-wheel drive in emergency mode
DSC indicator and warning light, ABS indicator and warning light and general brake warning lamp light up and acoustic signal:
Total failure of the DSC and/or malfunction of the VTG control unit
--> All-wheel drive in emergency mode
- CAS: Car Access System
CAS provides input signals relating to terminal voltage (e.g. terminal 15 ON).
- SGM or KGM: Safety and gateway module or body-gateway module
>E60, E61
The KGM replace the SGM as from 09/2005.
SGM: The module is the data interface (= gateway) between the K-CAN, PT-CAN and byteflight .
KGM: The module is the data interface (= the gateway) between the K-CAN and the PT-CAN.
- JBE: Junction box electronics
> E90, E91
The JBE is the data interface (= the gateway) between the K-CAN and the PT-CAN.
The junction box consists of the JBE and the power distribution box. The power distribution box supplies power to the VTG control unit. ne
System functions
xDrive comprises the following functions:
- Control of the locking torque for the multi-plate clutch
- Emergency operationne
Control of the locking torque for the multi-plate clutch
The locking torque for the multi-plate clutch in the transfer case can be regulated. This means that the front axle can be smoothly coupled to the drive train. The input torque at the front axle can be increased or reduced in response to the road situation and conditions.
The DSC control unit calculates the locking torque for the multi-plate clutch as follows:
Pre-activation = driver's command
Driving dynamic control
Detection of different tyre rolling circumferencesne
Pre-activation
The pre-activation circuit reflects the driver's wishes. In other words. the pre-activation circuit is used to calculate the necessary locking torque.
The evaluation criteria below are taken into account to in determining the driver's command:
- Accelerator-pedal value
- Engine torque
- Engine speed
- Vehicle road speed
- Gear engaged
- Steering angle
Driving dynamic control
Driving dynamic control monitors the slip on the front and rear axles. Driving dynamic control has the task of achieving optimum traction and keeping the car stable or to stabilise it.
The following evaluation criteria are taken into account by the monitoring system:
- Wheel speeds
- Yaw rate
- Lateral acceleration
- Steering angle
The input torque is distributed as follows in normal driving with all-wheel drive:
- 40 % to the front axle
- 60 % to the rear axle
Distribution of the input torque is oriented upon the torque that can be supported by each axle. For instance, if the car is fully accelerated in 1st gear from a standing start the distribution of the dynamic axle-load creates a higher axle load on the rear axle. Therefore, the rear axle can convey a higher input torque.
Example: The front wheels are on a high-traction surface. The rear wheels are on, e.g. sheet ice (low traction). In this case, almost 100 % of the available drive torque would be transmitted to the front axle. The rear axle is under hardly any load any can support only a low input torque.
When driving in a curve, the lateral acceleration causes centrifugal force that forces the car to the outside. The car leaves the stable driving condition when the centrifugal force is stronger than the maximum possible wheel lateral guiding forces. "Understeer" is the phrase used when the car presses outwards over the front wheels. Oversteer, on the other hand, is when the rear wheel adhesion becomes lower. The rear of the car presses outwards.
xDrive minimises the tendency to understeer or oversteer by optimally distributing the driving power between the rear axle and front axle.
[more ...] ne

Detection of different tyre rolling circumferences
If the tyre rolling circumferences are not the same the drive train twists due to different rotary speeds (when the multi-plate clutch is closed).ne
Differences in rotational speed can occur as a result of the following influences:
- When tyres of different makes and types are fitted:
The tyre rolling circumference may fluctuate by up to 1 % due to tyres of different makes and types being fitted or the tyres are worn very differently.
- When an emergency wheel is fitted
- When the tyres are worn very differently
Slip in the multi-plate clutch may compensate for differences in rotary speed when different tyre rolling circumferences are detected.
Compensation is produced by reducing the locking torque in situations that do not have great driving dynamic control.ne
Emergency operation
Driving dynamic control and the ADB-X function are not possible in emergency operation.ne
The VTG control unit has an integral regulator for emergency control. The regulator provides redundancy for controlling the multi-plate clutch in the DSC control units.
The regulator is used to attempt to maintain all-wheel drive for as long as possible when the DSC control unit malfunctions or important sensor signals drop out.
Substitute values are calculated when individual sensor signals drop out. Functions are operated by using the substitute values until it is no longer possible to control the all-wheel drive effectively. This can lead to the complete loss of all-wheel drive.ne
Notes for service staff
Service staff should note the following points:
- General information: [more ...]
- Diagnosis: ---
- Encoding/programming: ---
Subject to change.

VS-42 je Baugruppe/Group: 27
27 01 05 (128) weltweit Datum/Date: 03/2005ne Update: 08/2005
End/..
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Last edited by BES335xi; 06-23-2012 at 07:10 PM.