I am willing to invest.
I think you are well on your way.
If you dont go CNC, I think a good epoxy or construction adhesive would be easily stronger than dynamatt.
Edit: I still think you SHOULD do something machined...looking at the profile shots a two-part solution utilizing a thin plate on one side could be a winner
Last edited by taibanl; 08-20-2012 at 10:55 PM.