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Cheers guys!
Paul, you're right in your thinking - a spacer is definitely needed for the reason you gave, also the main part of the clip has a raised bevel that needs to be compensated for.
To get round the issue of removavilty, I think I'll have to leave a little cut out were the clip slots into the fixed part of the caliper to fit a screwdriver in.
I've a few shapes and pieces fabbed in lovely cardboard to try later!
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