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BMW 3-Series (E90 E92) Forum > E90 / E92 / E93 3-series Powertrain and Drivetrain Discussions > N57 / M57 Turbo Diesel Discussions - 335d > BMW 335d Fuel Injector Problems



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      12-21-2012, 12:24 PM   #23
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Originally Posted by duramax View Post
ULSDF is the main problem in my opinion and research. Their has been a lot of premature injector failure do to the lack of lubricity in the fuel. In my duramax, I add a half quart of 2 stroke motor oil every tank. Optilube XTP for the D every tank since new.
I've heard of doing this as well. Does this affect the DPF?

I have a friend with a Mazda RX-8 and he adds premix to his fuel as well.
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      12-21-2012, 03:44 PM   #24
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I've heard of doing this as well. Does this affect the DPF?
DON'T DO IT. It will damage the DPF. Those solutions are for the diesels that were built in earlier years, not models that have all of our emission equipment.

Note that he mentioned in his post that he puts an additive in the tank of his d, not the 2 stroke oil.
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      12-21-2012, 06:36 PM   #25
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Originally Posted by Got_Diesel View Post
I've heard of doing this as well. Does this affect the DPF?

I have a friend with a Mazda RX-8 and he adds premix to his fuel as well.
+1 to diner; just make sure to do your research on this engine & related emissions equipment before committing to your additive regimen (if any).

That Mazda is a whole different animal, partner. The problem with the newer rotories lies in the apex seals and the ignition system, promising is meant to help with the former. The engine uses the oil in between the apex seal and the rotor to seal off the "chambers" from each other. The same chamber goes from intake, to compression, to combustion, to exhaust as the rotor rotates/oscillates. It revs to 9000 rpm in no time, has basically no torque, has the most HP/L of any naturally aspirated production car engine ever(about 185hp/L), weighs less than an inline four, and is able to be placed completely behind the front axle for near-perfect yaw and weight distribution. It also has four spark plugs and no real emissions equipment other than the cat (which most guys remove or upgrade to high-flow anyway)...sounding different than your heavily computer-regulated, torquey, twin-turbo, HPCR diesel with urea injection and DPF yet?
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      12-22-2012, 10:20 PM   #26
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+1 to diner; just make sure to do your research on this engine & related emissions equipment before committing to your additive regimen (if any).

That Mazda is a whole different animal, partner. The problem with the newer rotories lies in the apex seals and the ignition system, promising is meant to help with the former. The engine uses the oil in between the apex seal and the rotor to seal off the "chambers" from each other. The same chamber goes from intake, to compression, to combustion, to exhaust as the rotor rotates/oscillates. It revs to 9000 rpm in no time, has basically no torque, has the most HP/L of any naturally aspirated production car engine ever(about 185hp/L), weighs less than an inline four, and is able to be placed completely behind the front axle for near-perfect yaw and weight distribution. It also has four spark plugs and no real emissions equipment other than the cat (which most guys remove or upgrade to high-flow anyway)...sounding different than your heavily computer-regulated, torquey, twin-turbo, HPCR diesel with urea injection and DPF yet?
Yessir! Sounds like my good friend SayNoToPistons. Revving to that 9100 or so is loads of fun, sounds great, so smooth and linear. And yeah he has no cat lol. It shoots flames too. So awesome. Fuel economy sucks though.
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      12-23-2012, 07:53 AM   #27
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Yessir! Sounds like my good friend SayNoToPistons. Revving to that 9100 or so is loads of fun, sounds great, so smooth and linear. And yeah he has no cat lol. It shoots flames too. So awesome. Fuel economy sucks though.
Yeah, they all shoot flames once you straight pipe unless you lean out the fuel mixture. I used to average about 15mpg with mine. I save enough in gas each month relative to the 8 that I pay for the d in gas savings alone, but I do miss the handling (before anyone gives me grief for that: my 8 had a 275 square setup and the car weighed just about 1k lbs less than the d).

...about those fuel injectors...
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      12-23-2012, 09:11 AM   #28
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My former rotor.
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      12-23-2012, 09:53 AM   #29
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So is the consensus that we should all look into adding some type of cetane booster to our fuel to help prevent premature injector failure? At least here in the states where the cetane level is much lower than say our Canadian neighbors. Also, how is it that you know what the cetane level is where you fill up?
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      12-23-2012, 08:51 PM   #30
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FYI, this is a decent link on the ratings of Diesel by brand (see bottom of post)
http://forums.tdiclub.com/showpost.p...74&postcount=1

I'm no diesel expert, but I'm not sure how much the cetane rating really has to do with injector failures. It would seem to me that if we were rating cleanliness, lubricity, and cetane of fuel as possible causes for injector failures, cetane would be number three out of the options. That said, it never hurts to address any/all possible causes.

I suspect that one thing we can do to help is keep your dealer on top of the fuel filter changes. They don't seem to be the best at remembering to fulfill their service obligations in the 50k mi service package outside of those specifically reminded by the onboard computers service recommendations.
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      12-24-2012, 01:41 AM   #31
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Cetane is less of a factor than lubricity. Canadian diesel must meet a maximum 460µm wear scar rating. US diesel only has to meet a 520µm maximum wear scar rating. I believe European diesel specifications allow only a maximum of 350µm wear scar.

Smaller wear scar is better, meaning that on a test rig, the fuel with greater lubricity will result in a smaller scarring on the test surface.
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      01-01-2013, 04:10 PM   #32
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Quote:
Originally Posted by Deed View Post
Quoting myself...30 days and 7k miles later. Injector 4 is now toast. Don't like where this is headed.

Anyone know the root cause of these failures for our cars? Here is an interesting article for anyone wanting to learn more about diesel fuel injector failures...

http://www.dieselpowermag.com/tech/1...l/viewall.html
Deed, what brand diesel were you mostly using? Or was the brand not that important to you when filling up?
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      01-01-2013, 07:36 PM   #33
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Originally Posted by cssnms View Post
My former rotor.
Forgot to mention b/c we were Thread jacking, but nice
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Originally Posted by DnA Diesel View Post
Cetane is less of a factor than lubricity. Canadian diesel must meet a maximum 460µm wear scar rating. US diesel only has to meet a 520µm maximum wear scar rating. I believe European diesel specifications allow only a maximum of 350µm wear scar.

Smaller wear scar is better, meaning that on a test rig, the fuel with greater lubricity will result in a smaller scarring on the test surface.
Yeah, this is kind of what I was figuring without knowing the details. I wish there were any definitive testing of the effects of additives (I.e. diesel Kleen) on the wear scar indicators.


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Originally Posted by 135i_vs_ View Post
Deed, what brand diesel were you mostly using? Or was the brand not that important to you when filling up?
+1
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