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FMIC Comparison - Data Compilation
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03-02-2010, 08:38 AM | #133 | |
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03-03-2010, 04:27 PM | #134 |
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update with ETS FMIC data!
I just want to open peoples eyes as to the realities of the FMIC landscape and things to look for in regards to real data vs marketing hype... Interestingly enough i use a very good turbo outlet temp calculator that also generates a FMIC efficiency using data that is provided in this thread that answers your ?'s about starting and ending temps.
http://www.stealth316.com/2-turbotemp.htm using this calculator with the provided data we can see how efficient each unit is in a real world situation and is all based in Physics Law(an exact science). heres the data i got using the calculator, feel free to try it yourself its actually very eye opening. When designing a FMIC I use this during prototyping to determine the best balance of internal fin density and charge row/ambient row height as we don't use an "off the shelf" core! Turbo Outlet Temp Calculator inlet temperature-(use the ambient temperature to standardize the test) input pressure-14.5(atmospheric pressure this does not change unless you are at altitude) output pressure-(this is the boost pressure seen prior to the fmic, add pressure drop plus datalogged pressure for this #) compressor efficiency-70%(this can be found by mapping the #'s on a compressor map OR to datalog intercooler inlet temps, lets use 70% to standardize the testing as all are running similar boost levels) Outlet Temp- (this is the temperature leaving the turbo and entering the FMIC) Intercooler Outlet Temperature and Pressure Calculator IC input Temperature-(this is the Outlet Temp from the previous calculation) IC Efficiency-(This is the how efficient the FMIC is in this test, it is also the factor you play with to try and match up to the known plenum temp(ending datalogged ait at the end of the run)) IC Pressure loss-.5 (this is the pressure drop through the core, lets use .5 psi to standardize the test) Ambient Temp-(this is the ambient temp and also the turbo inlet temp) Plenum Temp-(this is the datalogged ait temp at the end of the 2-3-4 gear run) now lets crunch the #'s... HELIX-Intercooler Efficiency 86% through 3 gears Turbo Outlet Temp Calculator inlet temperature-85 input pressure-14.5 output pressure-14 compressor efficiency-70% Outlet Temp- 249 Intercooler Outlet Temperature and Pressure Calculator IC input Temperature-249 IC Pressure loss-.5 Ambient Temp-85 Plenum Temp-108 IC Efficiency-86% ETS-Intercooler Efficiency 80% through 3 gears Turbo Outlet Temp Calculator inlet temperature-50 input pressure-14.5 output pressure-? compressor efficiency-***using datalogged output temp*** Outlet Temp- 248 ***taken from datalog*** Intercooler Outlet Temperature and Pressure Calculator IC input Temperature-248 IC Pressure loss-.5 Ambient Temp-50 Plenum Temp-91 IC Efficiency-80% AMS-Intercooler Efficiency 79% through 3 gears Turbo Outlet Temp Calculator inlet temperature-58 input pressure-14.5 output pressure-14 compressor efficiency-70% Outlet Temp- 214 Intercooler Outlet Temperature and Pressure Calculator IC input Temperature-214 IC Pressure loss-.5 Ambient Temp-58 Plenum Temp-112 IC Efficiency-79% SPEARCO/Code 3-Intercooler Efficiency 54% through 3 gears Turbo Outlet Temp Calculator inlet temperature-65 input pressure-14.5 output pressure-14 compressor efficiency-70% Outlet Temp- 223 Intercooler Outlet Temperature and Pressure Calculator IC input Temperature-223 IC Pressure loss-.5 Ambient Temp-65 Plenum Temp-139 IC Efficiency-54% What this data shows is the efficency and also the FMICs ability to thwart heatsoak through 2-3-4 gears, you can also get single gear efficiencies using the data provided |
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03-03-2010, 04:45 PM | #136 |
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03-03-2010, 08:53 PM | #137 |
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just wanted to state that I have been very happy with the helix FMIC. Car continues to pull like a freight train all the way through the gears, over and over again. Upgrading to an after market FMIC is a must do mod and I would recommend Helix, in terms of performance, service, fit/finish and value!
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03-04-2010, 01:54 PM | #139 |
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03-04-2010, 01:57 PM | #140 |
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the helix still outperforms all the units out there imho, and so local
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03-04-2010, 01:57 PM | #141 |
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datalogs from Forge seem to be in this review:
http://www.e90post.com/forums/showthread.php?t=329764 and this http://www.e90post.com/forums/showth...ighlight=forge |
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03-04-2010, 02:19 PM | #142 |
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03-06-2010, 08:35 AM | #144 |
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03-06-2010, 08:38 AM | #145 | |
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we also need logs from: aa stett hpf rpi vk Last edited by TurboBullett@Ambient Thermal Management; 03-06-2010 at 08:45 AM.. |
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03-06-2010, 09:59 AM | #147 |
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You are talking about the most expensive items in the market, hardly a deal even with discounts, when you can get good or better (FMIC) upgrades at less. But let's stay on topic, since we are interested to see the quality rather than discuss the prices.
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03-06-2010, 12:31 PM | #149 |
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I havn't seen one posted, so here is an image of the anodized black Evolution Racewerks FMIC. Give's it a nice stealthy look
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2008 BMW 335i e90 - Sold - Rob Beck Turbos / PROcede V5 / Aquamist HFS-4 / AR Downpipes / AE Exhaust / ER Comp FMIC / ER CP / TiAL BOV / Custom Intake / RPI Scoops / Quaife LSD / Swift-Koni Coilovers / DSS HS / Morr VS8.2 Sig Black / Michelin PSS / P3 Boost Guage / M3 body / M3 steering wheel / Adam's Rotors / Hawk HPS / SS lines /
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03-06-2010, 12:36 PM | #151 |
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03-06-2010, 12:43 PM | #152 |
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Here's a shot with the CF shroud.
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2008 BMW 335i e90 - Sold - Rob Beck Turbos / PROcede V5 / Aquamist HFS-4 / AR Downpipes / AE Exhaust / ER Comp FMIC / ER CP / TiAL BOV / Custom Intake / RPI Scoops / Quaife LSD / Swift-Koni Coilovers / DSS HS / Morr VS8.2 Sig Black / Michelin PSS / P3 Boost Guage / M3 body / M3 steering wheel / Adam's Rotors / Hawk HPS / SS lines /
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03-06-2010, 12:45 PM | #153 |
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I'm running the ETS FMIC, unable to post datlogs, but curious to know if these stats sound right...
did a 2-3-4 gear pull: outside temp. is: 50degrees 15.5 avg. psi the starting IAT temp was: 75 by the end of 4th gear IAT was: 105 what do you think?? |
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03-06-2010, 02:43 PM | #154 | |
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This data can be manipulated pretty easily depending on what type of intake one may have.
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