E90Post
 


 
BMW 3-Series (E90 E92) Forum > BMW E90/E92/E93 3-series General Forums > General E90 Sedan / E91 Wagon / E92 Coupe / E93 Cabrio > BMW Announces Voluntary N54 Engine (HPFP) and X5 Recall



Reply
 
Thread Tools Search this Thread
      01-24-2011, 08:45 AM   #463
ragingclue
One cam is enough
ragingclue's Avatar
130
Rep
6,801
Posts

Drives: VF
Join Date: Oct 2008
Location: mulletville

iTrader: (1)

Quote:
Originally Posted by Potty_Pants View Post
Well my car is going back to the shop.

a few days after the injector, pump and whatever else they did...

my first start in the morning (temp around 25-30) the engine would rev from 800-1500-800-1500-800-1500... until i shut the car down. The 2nd start it ran fine w/o any problems.

Now two weeks later Temp is around 18 (garage kept) and it did it for 4 starts , I tried to give additional gas and the gas pedal didnt provide any additional gas to the engine. The 5th try i immediately gave the car gas to 2k and the 800-1500-800-1500 stopped. however the check engine light was on in the dash.

guess its going back

ppp
Yeah that intermittent rev fluctuation on startup was present in multiple HPFP failures for me, except it would go up to 2.4k and down to 300-400. Then, it would start up next time without a hiccup. Could be other causes for it, but it sounds like fueling issues for sure. GL with that.
Appreciate 0
      01-24-2011, 08:54 AM   #464
Potty_Pants
Colonel
Potty_Pants's Avatar
United_States
66
Rep
2,189
Posts

Drives: 2012 Genesis Sedan Rspec
Join Date: Apr 2007
Location: Southern NJ

iTrader: (0)

Quote:
Originally Posted by ragingclue View Post
Yeah that intermittent rev fluctuation on startup was present in multiple HPFP failures for me, except it would go up to 2.4k and down to 300-400. Then, it would start up next time without a hiccup. Could be other causes for it, but it sounds like fueling issues for sure. GL with that.
lol well they did replace the HPFP.... so if it's the HPFP guess it's still not fixed

If its something else we'll see what it is, appt is Feb 3rd. will update when completed

take care

ppp
__________________
Olds Starfire > Chevy Malibu > Isuzu I-mark RS & Honda Magna 500 > Grand Am GT & YSR50 > Nissan Maxima & Ninja 750 > X-Wife > Hyundai Excel > Honda Prelude > Honda Accord > Honda Prelude & Ninja 250> Infiniti G35 > E90 335i > Hyundai Genesis Rspec, Hyunadai Sonata > Kia Sorento > Honda CRV-EX
Appreciate 0
      01-24-2011, 06:35 PM   #465
Clark Kent
Private
United_States
6
Rep
89
Posts

Drives: 335i Monaco, Oyster
Join Date: Dec 2007
Location: Los Angeles, CA

iTrader: (0)

My car was having long crank issues as well and I took it in for service last week. They said my car didn't qualify for a HPFP replacement but that they reprogrammed my Engine Control Unit (ECU). This seems to have fixed the problem (for now) but I was wondering if this still means I should have the warranty on my HPFP extended to 120,000 miles.

Anyone knowthe answer to this? Thanks.
Appreciate 0
      01-25-2011, 12:06 PM   #466
Kruz
Major
Kruz's Avatar
United_States
22
Rep
1,083
Posts

Drives: 2021 M2C 6MT
Join Date: Jun 2007
Location: Chicagoland

iTrader: (4)

Garage List
Yes.
__________________
2021 BMW M2 Competition, BSM, Exec Pkg, 6MT
GONE:07/07 E90 335xi SG
Black Dakota|Alum|ZSP|2AB|ZPP|ZCW|Nav|CA|6FL|PDC| Blacklines|3M
Summers: 235/40/18 265/35/18 Hankook Ventus V12 on VMR 701s
A/S: 225/40/18 255/35/18 Pirelli PZero Nero M+S on OEM 162s
Appreciate 0
      01-27-2011, 07:15 AM   #467
turboawdfanatic
Lieutenant
turboawdfanatic's Avatar
50
Rep
554
Posts

Drives: 3
Join Date: Nov 2007
Location: US

iTrader: (5)

links for the recall are down....hopefully someone saved them and posts up some PDF's
Appreciate 0
      01-27-2011, 07:13 PM   #468
AaronMG
New Member
0
Rep
20
Posts

Drives: JB 335XI
Join Date: Dec 2010
Location: North Jersey

iTrader: (0)

I just had the programming recall performed (SIB 130910) on my 2007 335 XI E90. Unfortunately, the performance has suffered considerably based on my butt dyno. Whereas acceleration following toe-in used to be instantaneous, I've got noticeable turbo lag now and the performance in general also seems muted. After doing some searches, similar issues have come up and it seems that a wastegate conversion should help given my build date. I'll definitely bring that up to my SA when I bring the car back in a few days. Any other advice on how to remedy?? Thanks for any help you can offer guys/gals.
Appreciate 0
      01-28-2011, 06:17 AM   #469
Potty_Pants
Colonel
Potty_Pants's Avatar
United_States
66
Rep
2,189
Posts

Drives: 2012 Genesis Sedan Rspec
Join Date: Apr 2007
Location: Southern NJ

iTrader: (0)

Quote:
Originally Posted by AaronMG View Post
I just had the programming recall performed (SIB 130910) on my 2007 335 XI E90. Unfortunately, the performance has suffered considerably based on my butt dyno. Whereas acceleration following toe-in used to be instantaneous, I've got noticeable turbo lag now and the performance in general also seems muted. After doing some searches, similar issues have come up and it seems that a wastegate conversion should help given my build date. I'll definitely bring that up to my SA when I bring the car back in a few days. Any other advice on how to remedy?? Thanks for any help you can offer guys/gals.
hate to say it but "working as designed" , "no error codes nothing we can do"

this is the problem gas mileage goes down, lag, performance goes down... bmw "we have a shitty pump , lets reduce the workload and dumb it down"

ppp
__________________
Olds Starfire > Chevy Malibu > Isuzu I-mark RS & Honda Magna 500 > Grand Am GT & YSR50 > Nissan Maxima & Ninja 750 > X-Wife > Hyundai Excel > Honda Prelude > Honda Accord > Honda Prelude & Ninja 250> Infiniti G35 > E90 335i > Hyundai Genesis Rspec, Hyunadai Sonata > Kia Sorento > Honda CRV-EX
Appreciate 0
      01-28-2011, 07:48 AM   #470
Quisp
Does not play well with others
United_States
80
Rep
1,787
Posts

Drives: BMW
Join Date: Apr 2007
Location: Arizona

iTrader: (4)

Quote:
Originally Posted by Potty_Pants View Post
hate to say it but "working as designed" , "no error codes nothing we can do"

this is the problem gas mileage goes down, lag, performance goes down... bmw "we have a shitty pump , lets reduce the workload and dumb it down"ppp
There it is in a nutshell!
__________________
Appreciate 0
      01-28-2011, 01:51 PM   #471
The Ringer
Enlisted Member
4
Rep
36
Posts

Drives: 2007 335xi
Join Date: Oct 2010
Location: Esko, MN

iTrader: (0)

For what it's worth, my car feels no different, and if you read my post on the previous page, I got the "full work-up" for my recall--new pump, latest software, etc.

-The Ringer
Appreciate 0
      01-28-2011, 11:21 PM   #472
Quisp
Does not play well with others
United_States
80
Rep
1,787
Posts

Drives: BMW
Join Date: Apr 2007
Location: Arizona

iTrader: (4)

Not sure what BMW will have to do to solve this one but in 7 days I will have all new problems. Getting an M6, delivered next friday. Cant wait to see what surprises that brings.
__________________
Appreciate 0
      01-28-2011, 11:46 PM   #473
HTRules
1LT Co. B 16th Signal Battalion
HTRules's Avatar
United_States
23
Rep
179
Posts

Drives: 2016 SO M4; 2022 X4MC
Join Date: Oct 2009
Location: Leftie Coast

iTrader: (0)

Quote:
Originally Posted by Quisp View Post
Not sure what BMW will have to do to solve this one but in 7 days I will have all new problems. Getting an M6, delivered next friday. Cant wait to see what surprises that brings.
Congrats!

Good luck, have fun, stay safe (lots of long straight roads out there...)

Rick
Appreciate 0
      01-29-2011, 08:28 AM   #474
111R
First Lieutenant
111R's Avatar
United_States
17
Rep
324
Posts

Drives: Lotus
Join Date: Dec 2010
Location: Atlanta

iTrader: (0)

I know that someone has probably brought this up in the 23 pages of comments about the HPFP problem, but here goes. Engineering the correct pump for a specific task can be challenging, but isn't impossible. I've dealt with pump selection for high pressure applications, chemical processing, sludge, and any number of other hard to solve problems. It's all about selecting the right materials for what is being pumped, motor horsepower, robust construction, and pump curve. I'm sure that BMW buys these pumps from a supplier such as Bosch, who has decades of experience in all types of fuel pump applications. I'm also sure that BMW gave them cost parameters for this pump - in other words, they're only willing to pay so much for each one.

This is called value engineering, which is one of the reasons that US-made cars sucked for so many years. Manufacturers would save $100 on the cost of each transmission for say, a Taurus, times 400,000 cars a year. Do this over several hundred parts and pretty soon you've increased the profit margin on each car by quite a bit. Each one of these transmissions lasted about 100k miles max, costing customers thousands for each car. Ford and others got burned by doing this and are gradually getting better at realizing what not to cheap out on.

It's that simple - BMW took a cost risk by specifying a relatively cheap fuel pump and lost the gamble. Now, they're paying for those savings several times over. What puzzles me is that they haven't told Bosch or whomever to come up with a bullet-proof pump no matter what the cost to stop the PR nightmare. There's no telling how many customers they've lost due to this miscalculation.

In spite of all this, I drove one for the first time about a month ago fell for it. I'm in the market for a good used 335i, as I have faith that BMW will finally wise up and open their piggy bank a little wider to solve the problem.
Appreciate 0
      01-29-2011, 12:42 PM   #475
111R
First Lieutenant
111R's Avatar
United_States
17
Rep
324
Posts

Drives: Lotus
Join Date: Dec 2010
Location: Atlanta

iTrader: (0)

Pumps fail for specific reasons, such as poor material selection, lack of cooling, cavitation, and so forth. If another component is causing the problem - such as varying fuel pressure caused by the injector delivery to the engine, for instance - of course an improved injector design would help mitigate the HPFP problem.

Meanwhile, if BMW can't figure it out, why not make the fuel pump robust enough to withstand 100k+ miles of intermittent cavitation, improper cooling, or whatever is the mode of failure. Once the root cause is determined, it would be a belt and suspenders approach, but the complaints and warranty repairs would be greatly reduced in the short term.
Appreciate 0
      01-29-2011, 02:47 PM   #476
AaronMG
New Member
0
Rep
20
Posts

Drives: JB 335XI
Join Date: Dec 2010
Location: North Jersey

iTrader: (0)

Hope?

I keep running across things like this that give me some hope:

http://www.autoblog.com/2008/11/18/b...date-software/

Car's in on Monday; we'll see what I get...

Quote:
Originally Posted by Potty_Pants View Post
hate to say it but "working as designed" , "no error codes nothing we can do"

this is the problem gas mileage goes down, lag, performance goes down... bmw "we have a shitty pump , lets reduce the workload and dumb it down"

ppp
Appreciate 0
      01-29-2011, 03:17 PM   #477
vrrooom
SES
vrrooom's Avatar
Cayman Islands
7
Rep
198
Posts

Drives: 335ix'09,X3'11&911TCab
Join Date: Aug 2008
Location: NH,GCayman,Chateau region DE

iTrader: (0)

Garage List
2009 335ix  [0.00]
1987 Turbo Cab  [0.00]
2011 X3 3.5  [0.00]
Thumbs down Recall Experience

2009IX (sept 08 build) recall replaced injectors, pump and reprogramed. 2 previous pump failures and one injector failure prior. Seems like the reprograming mucked up the CIC computer functionality, lost Sirus radio completely, can't pair cell phones at all---Nice, another gift from the Woodcliff Lakes Knomes. Nes Pa?
Appreciate 0
      01-29-2011, 10:40 PM   #478
111R
First Lieutenant
111R's Avatar
United_States
17
Rep
324
Posts

Drives: Lotus
Join Date: Dec 2010
Location: Atlanta

iTrader: (0)

Quote:
BMW customers have been asking why BMW hasn't fixed the problem for five years...
Okay, so BMW is a little dense
Appreciate 0
      01-30-2011, 07:36 AM   #479
111R
First Lieutenant
111R's Avatar
United_States
17
Rep
324
Posts

Drives: Lotus
Join Date: Dec 2010
Location: Atlanta

iTrader: (0)

Okay, what kind of pump is the HPFP? Is it a centrifugal? Positive displacement? Other? Also, what materials is it made from? Has anyone determined what components of the pump are wearing?
Appreciate 0
      01-30-2011, 12:55 PM   #480
SCMike
[ex-Stilyaga]
SCMike's Avatar
United_States
79
Rep
321
Posts

Drives: Too slowly...
Join Date: Jun 2007
Location: Aiken, SC

iTrader: (0)

Quote:
Originally Posted by AaronMG View Post
I keep running across things like this that give me some hope:

http://www.autoblog.com/2008/11/18/b...date-software/

Car's in on Monday; we'll see what I get...
That was from November 2008 - something like that, rather than giving me hope, makes me appalled. This is the year 2011.
__________________

NOW: Der 2016 GlitzundBlitzWagen mit ZMP und ZTR und...PCD'd 28Oct15
GONE: 2009 335i Coupe with MPPK ... 2006 M3 Coupe with SMG
Appreciate 0
      01-30-2011, 02:06 PM   #481
AaronMG
New Member
0
Rep
20
Posts

Drives: JB 335XI
Join Date: Dec 2010
Location: North Jersey

iTrader: (0)

Of course it's absurd that 3 years later the HPFP problem persists. I'm not dealing with a failed pump (yet); I'm trying to get full performance restored to my car after the latest SW update introduced considerable turbo lag and lower boost. That site, and other forum members' experiences, suggests I may not be completely SOL.

Quote:
Originally Posted by SCMike View Post
That was from November 2008 - something like that, rather than giving me hope, makes me appalled. This is the year 2011.
Appreciate 0
      01-30-2011, 04:48 PM   #482
Clark Kent
Private
United_States
6
Rep
89
Posts

Drives: 335i Monaco, Oyster
Join Date: Dec 2007
Location: Los Angeles, CA

iTrader: (0)

I was having some HPFP issues (specifically a long crank) 2 weeks ago and I took my car in for service. They said my build date (Oct. 2008 build of 2009 335i) doesn't qualify for a HPFP replacement so they just reprogrammed the car. Today, less than a week after I got the car back, the long crank is back (although not as bad as before) and my car has practically no power. When I press the accelerator all the way (floor it), the car barely picks up and definitely doesn't downshift. Even when I manually downshift, the power simply isn't there.

Is this what people are referring to as "limp mode"? Have others had a similar symptom on their N54s? My dealer is closed today but I plan to take it in tomorrow. Just want to be as prepared as possible since, in their minds, they've "fixed" the issue already.

Thanks!!
Appreciate 0
      01-31-2011, 12:03 AM   #483
Quisp
Does not play well with others
United_States
80
Rep
1,787
Posts

Drives: BMW
Join Date: Apr 2007
Location: Arizona

iTrader: (4)

What is most absurd is that BMW knows the problems exist and they have no real fix for it, yet they are selling cars with this engine and not alerting buyers(other than the fact that the pump has an extended warranty on it).
Knowingly selling a car with a faulty engine and no soultion for the problem other than keep replacing the faulty part with the same part. How is that considered acceptable by any business or ethical standards? If I told someone that was buying my car that it has engine problems that may or may not keep coming back and if they do you may end up losing power without warning while driving on the highway, but dont worry, just bring the car back to me and I will switch out the bad part with either a remanufactured part that is the same as the one coming out or a new part that is the same as the one coming out, what would thier reaction be? So instead I will tell them that not only is it a great car, but i am going to do something extra nice for you and extend the warranty on the part, am I a great guy or what. Now it looks like I am doing the buyer a favor because they may not know the real reason the warranty was extended, just that it was and thats a good thing. I came out of a pile of shi*t and I smell like a rose.
__________________
Appreciate 0
      02-01-2011, 12:49 PM   #484
mixxer
Second Lieutenant
United_States
3
Rep
226
Posts

Drives: 2010 335 xi
Join Date: Mar 2009
Location: phoenixville,PA

iTrader: (0)

Why would the xi model 335 be left of the list?

Last edited by mixxer; 02-01-2011 at 02:23 PM..
Appreciate 0
Reply

Bookmarks


Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off



All times are GMT -5. The time now is 08:12 AM.




e90post
Powered by vBulletin® Version 3.8.11
Copyright ©2000 - 2024, vBulletin Solutions Inc.
1Addicts.com, BIMMERPOST.com, E90Post.com, F30Post.com, M3Post.com, ZPost.com, 5Post.com, 6Post.com, 7Post.com, XBimmers.com logo and trademark are properties of BIMMERPOST