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I built my headlights with bavgruppe hardware. Not too difficult of a job. For the lenses, you can get the china aftermarket lenses or you can get oem AL replacements from bimmerjakes. Bavgruppe carries the bimmerjakes lenses. If you have an e90, it will be a little more difficult to open the lights since they are permasealed v.ersus butyl sealed on my pre-lci e92/e93 headlights.
I would just take your time on the build and it will come out great. My list in my headlight build:
New AL Lenses
PPF
ZKW-R Clear lens swap
Cutoff flap removal
Full Carbon Fiber Housing
Carbon Fiber Eyebrow
Bavgruppe DTM Flat bottom rings
Profile Prism Demon eye + morimoto XBT controller
painted gloss black shrouds + turn signal housing
Osram CBB D1S
GP Thunder H3 Cornering Lens Bulb
LED turn signal with painted black housings
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