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      12-02-2020, 12:29 AM   #24
850CSi
16 years and counting...
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Drives: '06 325i 6MT
Join Date: Nov 2005
Location: Wisconsin

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Quote:
Originally Posted by wdb View Post
Cut them off.
Tried cleaning the bolts with a wire attachment, soaking with PB blaster, heating with a torch, and then hitting them with an impact wrench. They just crumbled and rounded off.

So I managed to cut off 3 of the studs. But the whole thing still isn't budging, as it seems that the two flanges and gasket are all fused together by rust. Lowering my jack and putting the weight of the exhaust on that connection did nothing.

Going to get a better sawzall blade tomorrow and hack off the fourth nut/stud. Then I'll use a chisel or perhaps even cut into the rear flange to try to get some leverage and pry them apart.

Between the cats and o2 sensors I'm reluctant to use too much heat or brute force in that area...
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E90 325i 6MT + E61 530xiT 6AT = N52B30*2
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