E90Post
 


 
BMW 3-Series (E90 E92) Forum > BMW E90/E92/E93 3-series General Forums > General E90 Sedan / E91 Wagon / E92 Coupe / E93 Cabrio > Help with Transfer Case Issues and Codes



Reply
 
Thread Tools Search this Thread
      05-12-2022, 06:50 PM   #1
Kitty Kong
New Member
0
Rep
10
Posts

Drives: 2009 328i
Join Date: Nov 2017
Location: PA

iTrader: (0)

Help with Transfer Case Issues and Codes

Hello,

328xi 09 115k miles

I've been having my ABS, 4X4, DTC, and BRAKE lights come on randomly. Sometimes it happens after 1 hour, other times it happens after I put my car in reverse, or after 10 mins. It usually comes on, and when I turn my car off and on the lights are gone.

I have a few codes:

5F39: DSC: Transfer Case: Internal
5F3A: DCS: Transfer Case: Internal

5208 VTG: Supply, Servomotor
539E VTG: Malfunction, Transfer Box
5461 VTG: Activation, servomotor
54C6 VTG: Oil wear

I have heard of changing the worm gear, or changing the whole actuator. Any help would be appreciated.
Appreciate 0
      05-12-2022, 09:08 PM   #2
ctuna
Lieutenant General
1911
Rep
13,104
Posts

Drives: 325xi 06 wagon MT
Join Date: Jan 2010
Location: Santa Cruz, Ca

iTrader: (0)

I would start out with changing the transfer case fluid and a calibration.
If you don't have BMW diagnostics get some.
Bimmergeeks cable , Laptop and BMW Standard tools for starters.

There is a BMW xdrive subforum here.

https://www.e90post.com/forums/forumdisplay.php?f=16
Appreciate 0
      05-12-2022, 11:31 PM   #3
Bmw1939
Lieutenant
268
Rep
463
Posts

Drives: BMW 2011 328i, 2008 BMW X3
Join Date: Dec 2020
Location: CA

iTrader: (0)

Quote:
Originally Posted by Kitty Kong View Post
Hello,

328xi 09 115k miles

I've been having my ABS, 4X4, DTC, and BRAKE lights come on randomly. Sometimes it happens after 1 hour, other times it happens after I put my car in reverse, or after 10 mins. It usually comes on, and when I turn my car off and on the lights are gone.

I have a few codes:

5F39: DSC: Transfer Case: Internal
5F3A: DCS: Transfer Case: Internal

5208 VTG: Supply, Servomotor
539E VTG: Malfunction, Transfer Box
5461 VTG: Activation, servomotor
54C6 VTG: Oil wear

I have heard of changing the worm gear, or changing the whole actuator. Any help would be appreciated.
Replace the actuator and change the fluid. Problem solved.
Appreciate 0
      05-13-2022, 02:16 AM   #4
hunmac9
Registered
0
Rep
4
Posts

Drives: '07 328xi
Join Date: Feb 2022
Location: Oregon

iTrader: (0)

Quote:
Originally Posted by Kitty Kong View Post
Hello,

328xi 09 115k miles

I've been having my ABS, 4X4, DTC, and BRAKE lights come on randomly. Sometimes it happens after 1 hour, other times it happens after I put my car in reverse, or after 10 mins. It usually comes on, and when I turn my car off and on the lights are gone.

I have a few codes:

5F39: DSC: Transfer Case: Internal
5F3A: DCS: Transfer Case: Internal

5208 VTG: Supply, Servomotor
539E VTG: Malfunction, Transfer Box
5461 VTG: Activation, servomotor
54C6 VTG: Oil wear

I have heard of changing the worm gear, or changing the whole actuator. Any help would be appreciated.

Hi there, just went through this.

Watch this video, if your tcase is bad I can almost guarantee you the gear inside will be loose to the touch, and if so it's because the needle bearing inside failed and the clutch can no longer actuate.
https://youtu.be/PMTt7NFNr7I
This video will give you an idea of how much force you would expect if your transfer case is good.
https://youtu.be/Bxht56UB3Sg

Personally I would highly highly recommend checking this before you go through the process of buying a new actuator. On the other hand, if you transfer case is fine, you can open up the actuator and see if the worm gear has stripped out. If so, you're in luck.

I've spent dozens of hours trouble shooting this issue so feel free to dm me with questions.
Appreciate 0
      05-13-2022, 02:18 AM   #5
hunmac9
Registered
0
Rep
4
Posts

Drives: '07 328xi
Join Date: Feb 2022
Location: Oregon

iTrader: (0)

I'd like to add that it's more likely to be your actuator given your symptoms, usually if you case failed it those lights would be on all the time. Not guaranteed though, follow those steps I gave you to diagnose.
Appreciate 0
      03-31-2023, 05:01 PM   #6
krolik2628
Registered
0
Rep
2
Posts

Drives: E91 320 xd
Join Date: Mar 2023
Location: Poznan

iTrader: (0)

Hi, can you give me a hint what could be the cause of these errors?
4C3C
5F39
5208
5461
The 4x4 errors pop up only after firing up a heated car right after turning it off. While driving, they do not pop up.
Appreciate 0
      04-01-2023, 11:33 AM   #7
Kitty Kong
New Member
0
Rep
10
Posts

Drives: 2009 328i
Join Date: Nov 2017
Location: PA

iTrader: (0)

So I ended up buying an oem actuator motor and changing the part out. Pretty simple after watching some youtube videos. This cleared all the dashboard lights.

I still have 5208 and 54C6. But based off what I read you need software that I don't have/don't know how to use. It doesn't cause me any problems.
Appreciate 0
Reply

Bookmarks


Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off



All times are GMT -5. The time now is 03:19 PM.




e90post
Powered by vBulletin® Version 3.8.11
Copyright ©2000 - 2024, vBulletin Solutions Inc.
1Addicts.com, BIMMERPOST.com, E90Post.com, F30Post.com, M3Post.com, ZPost.com, 5Post.com, 6Post.com, 7Post.com, XBimmers.com logo and trademark are properties of BIMMERPOST