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BMW 3-Series (E90 E92) Forum > E90 / E92 / E93 3-series Powertrain and Drivetrain Discussions > N54 Turbo Engine / Drivetrain / Exhaust Modifications - 335i > DIY Turbo Install for OEM Replacement E92 335i



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      02-03-2015, 07:27 PM   #1
moo snuckle
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Question DIY Turbo Install for OEM Replacement E92 335i

DIY Turbo Install for OEM Replacement
Vehicle: 2008 335i E92 335i AT (N54 engine)
Replacement Turbos: Vargas OEM replacements

Overview: I had a bad front turbo that was causing a lot of oil to burn off in my exhaust. Since I was on a serious budget, I did this myself on jack stands. If you choose to use this, I assume no responsibility for any damages or injuries to your vehicle or body.

If you see that I have missed anything, please let me know. I still have a ton of photos that didn't make the guide I am more than willing to share.

This is my first DIY so I apologize in advance for any errors in the following. If you have any questions, I will do my best to answer them.

I also changed my oil pan gasket in between turbo removal and install. Pretty straight forward, but have pics if anyone needs them.

Resources and other posts I used that may be helpful to you:

1. Radiator flush DIY: http://www.e90post.com/forums/showthread.php?t=551742

2. Single Turbo Install DIY (great for subframe removal): http://www.e90post.com/forums/showthread.php?t=1077600

3. RB Install DIY: https://www.bmwcca.org/forum/index.p...cs-guide.9756/

4. Bentley Manual


Prep Work:

1. Place vehicle on jackstands/ramps.
2. Remove all underbelly panels
3. Remove top panels, cabin filter, and valve cover
4. Remove front wheels

[URL=http://s659.photobucket.com/user/rbeermann/media/22TurboInstall1.jpg.html][/URL[URL=http://s659.photobucket.com/user/rbeermann/media/22TurboInstall2.jpg.html][/URL

Last edited by moo snuckle; 02-03-2015 at 11:12 PM..
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      02-03-2015, 08:28 PM   #2
wuoltk
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Thank you for the detailed write up! I will definitely be using this as a reference when I replace mine.
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      02-03-2015, 08:32 PM   #3
JStang
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Wow. Thanks for the detailed DIY. I now know that I never want to replace my turbos on my own.
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      02-03-2015, 08:37 PM   #4
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You're a beast dude. Awesom write up!
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      02-03-2015, 08:58 PM   #5
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Excellent DIY, thanks for taking the time to create this and for purchasing our turbos!
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      02-03-2015, 09:23 PM   #6
moo snuckle
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In total, I had about 12 hours of actual work and another 25 documenting, labeling, taking pictures, and writing this up. Doing it over again, I'm sure I could complete this whole process in 6-8 hours.

It wasn't a walk in the park, but ultimately glad I did it. I have a much better understanding on the n54 engine, and plan to have this car for awhile.
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      02-03-2015, 09:45 PM   #7
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great job on the write up. I appreciate the fact that you took the time to do this and I'm sure it will help me as well as others
Thanks
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      02-03-2015, 09:57 PM   #8
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Incredible work good sir! Thank you for documenting this!
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      02-03-2015, 10:30 PM   #9
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Awesome! Thanks for taking the time to write this up man!
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      02-04-2015, 07:23 AM   #10
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Serious write-up! Nice work!
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      02-04-2015, 08:17 AM   #11
moo snuckle
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Update: I have about 300 miles on it and everything is running pretty smoothly. In the beginning, I had a loose coolant line on the water pump which caused a major spill. Please double-check all your hoses and clamps to make sure they are on correctly.

I also reran all vacuum lines as I had a small hole in the line for the rear waste gate actuator. Cost under $20 in parts with the T-couplers.
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      02-04-2015, 03:53 PM   #12
Griff500
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Thanks for taking the time to write this up so well, it'll be a massive help to me and many others
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      02-04-2015, 04:24 PM   #13
Miller335
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Good work man!
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      02-04-2015, 07:09 PM   #14
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just wondering, how do you prime the turbo (let the oil flow through the thrust bearings) before turning on the engine?
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      02-05-2015, 05:30 PM   #15
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Disconnect the DME relay from the fuse box under the hood. Crank engine over for 90 seconds
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      02-20-2015, 01:10 PM   #16
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Great job on the write-up! I am going to be doing this same thing myself in April. Vargas OEM turbos in the garage on jack stands. This DIY looks like it will be a huge help!
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      02-20-2015, 01:28 PM   #17
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great write up man! very detailed and thorough. How does the car feel now?
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      02-20-2015, 03:57 PM   #18
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Great resource! Thank you. I might need this in a few months....
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      02-23-2015, 06:02 PM   #19
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Great, any improvement in performance, I know u did it for oil consumption, just curious
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      02-23-2015, 06:20 PM   #20
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Good shit man! Thanks for taking the time to do this. I know for sure that I would never try to attempt this. I'll just pay a mechanic like 800 lol

How many miles were on the car when the oil crapped out?
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      02-23-2015, 06:40 PM   #21
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Quote:
Originally Posted by JStang View Post
...I now know that I never want to replace my turbos on my own.
+1,000,000.

I lack the patience to make it through all that.

Great write up though, OP.
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      02-23-2015, 07:39 PM   #22
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Very Good !
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