Yanked my intake today (cbu & egr questions)

eurojulien · 02-28-2015, 05:07 PM

Knocked out re-sealing my red boost pipe today (with the Yozh twin upper seal mod) and decided to pull my intake

Any Idea what caused this mess below my turbos? Leaking egr pipe maybe?

Is there a bolt and bracket missing on my turbo output flange? There is one on the backside of the flange.

Now the the CBU:
What would you guys recommend. I'm at 60k with a cpo warranty for another 40k/2 years. Leave it alone, let i clog and get it fixed under warranty? Block it off and go water meth injection or you can't tell without looking in the head?

Surprisingly some cylinders have it worse than others.. nothing over 1/8" though.

Thanks!

DWR · 02-28-2015, 07:46 PM

I have heard reports that water/meth injection cleaned it up in a couple thousand miles. Have not seen any before and after though.

BB_cuda · 02-28-2015, 10:14 PM

Hooper has before and after somewhere in this forum

command_liner · 02-28-2015, 11:07 PM

Quote:

Originally Posted by eurojulien

Knocked out re-sealing my red boost pipe today (with the Yozh twin upper seal mod) and decided to pull my intake

Any Idea what caused this mess below my turbos? Leaking egr pipe maybe?

Is there a bolt and bracket missing on my turbo output flange? There is one on the backside of the flange.

Now the the CBU:
What would you guys recommend. I'm at 60k with a cpo warranty for another 40k/2 years. Leave it alone, let i clog and get it fixed under warranty? Block it off and go water meth injection or you can't tell without looking in the head?

[IMG]http://i291.photobucket.com/albums/ll305/eurojulien/0DCDB955-954F-
Surprisingly some cylinders have it worse than others.. nothing over 1/8" though.

Thanks!

That CBU is not quite as bad as mine. Since you have the intake off,
send that out to be hot tanked. Give the EGR and throttle a quick cleaning.

The official BMW cleaning method says not to use walnut blasting on the
part of the intake tract that goes through the valve cover. So how to
clean it? I used a 2-step process, starting with a clay carving tool, then
finishing today with an acetone wash. My photos show the clay tool. For the Acetone, I just got a quart from Home Depot, and a bag of terrycloth
rags. Cut the rags into ~5" squares, then soak in acetone. I used a small steel bowl. The key tool to get down in the port and scrub is a medical tool, a 9" sponge forcep, like http://www.amazon.com/dp/B00BLS0Q4U?psc=1

Grab the acetone-soaked terry cloth square in the forcep and lock it in.
Jamb the assembly down the port and let it soak for minute or so. Rotate
quickly and pull out slowly. It will be filthy. Repeat until the cloths come out clean. Not hard, but tedious.

Timujin · 03-01-2015, 08:22 AM

It looks cold out and I want to give you a garage to wrench in.

TDIwyse · 03-01-2015, 08:32 AM

Quote:

Originally Posted by Timujin

It looks cold out and I want to give you a garage to wrench in.

That's what I was thinking. OP, love the fact you tackled that job and did it with the resources you had available! Good job.

Mik325tds · 03-01-2015, 08:35 AM

With the intake looking like that you have many miles to go before it'll throw a code. Mine looked much worse and the DDE didn't throw a code. You're probably best off with blocking off the EGR, sending the intake for hot tank/ultrasonic cleaning, cleaning the ports with what you can get and then get a meth kit to do the rest.
There's also some Liqui Moly stuff you can spray into you're intake while the engine is running to clean off the carbon. There's a thread about that somewhere in this forum.
Unless of course, you're German engineer and can't live with the thought of having a job half done...

Mik325tds · 03-01-2015, 08:47 AM

Quote:

Originally Posted by eurojulien

Any Idea what caused this mess below my turbos? Leaking egr pipe maybe?

I have a few sprinkles there as well and wondered where it came from, but didn't find anything obvious.

eurojulien · 03-01-2015, 09:14 AM

Quote:

Originally Posted by Timujin

It looks cold out and I want to give you a garage to wrench in.

Quote:

Originally Posted by TDIwyse

That's what I was thinking. OP, love the fact you tackled that job and did it with the resources you had available! Good job.

Haha, thanks. I typically don't have patience to wait for a friend to lend me garage space or for summer to show up.

Here is a picture of me swapping a vw wagon from gas to diesel:

The car was on the ground that day

eurojulien · 03-01-2015, 10:15 AM

Thanks for the tip mik!

Yozh · 03-02-2015, 02:38 AM

Quote:

Originally Posted by eurojulien

Haha, thanks. I typically don't have patience to wait for a friend to lend me garage space or for summer to show up.

Here is a picture of me swapping a vw wagon from gas to diesel:
The car was on the ground that day

I think you are crazy and at the same time have a lot of respect for you for doing these kinds of repairs outside with the weather you are showing. Hope you have a lot of cognac or rum to go with these.

Yozh · 03-02-2015, 02:44 AM

Quote:

Originally Posted by eurojulien

Any Idea what caused this mess below my turbos? Leaking egr pipe maybe?

This is weird. The spray seems to be longitudal. May be look at your oil return pipe from the turbos. The question is this spray oily or sooty? Or may be it is something to do with your ATF smell issue.

kbsilver · 03-02-2015, 07:59 AM

In regards to the soot below the turbos. I think we all have this thus may be normal operating conditions. I have no idea where it actually comes from.

other_evolved · 03-02-2015, 08:51 AM

OP, you alluded to something that prompts me to ask this question. Is CBU cleaning covered under the original 4yr/50k warranty, in addition to CPO?

eurojulien · 03-02-2015, 08:57 AM

Quote:

Originally Posted by other_evolved

OP, you alluded to something that prompts me to ask this question. Is CBU cleaning covered under the original 4yr/50k warranty, in addition to CPO?

Sorry if I made that sound confusing. CBU is covered under the oringinal warranty (4 year/50k) and CPO (extra 2 years/100k)

other_evolved · 03-02-2015, 09:38 AM

Quote:

Originally Posted by eurojulien

Sorry if I made that sound confusing. CBU is covered under the oringinal warranty (4 year/50k) and CPO (extra 2 years/100k)

You were clear, it was me who was confused since I'm new to this car (335d) and had always been curious about CBU being covered.

I'm at 22k, warranty expiring in June and CPO going 2 years beyond that....so, I hope it pops up in between now and then, lol.

135i_vs_ · 03-02-2015, 02:29 PM

Quote:

Originally Posted by eurojulien

Any Idea what caused this mess below my turbos? Leaking egr pipe maybe?

See the attached SIB.
Think this might be the cause.

eurojulien · 03-02-2015, 02:39 PM

Thanks for the bulletin!

Hoooper · 03-02-2015, 03:06 PM

Damn after two days I was a half hour late! A leak around the waste gate actuator shaft was my guess.

NC335d · 03-02-2015, 03:49 PM

eurojulien, where are you located in NC?

Yozh · 03-02-2015, 03:54 PM

Quote:

Originally Posted by Hoooper

Damn after two days I was a half hour late! A leak around the waste gate actuator shaft was my guess.

It's like an additional wastegate....

Mik325tds · 03-02-2015, 07:05 PM

Quote:

Originally Posted by Yozh

I think you are crazy and at the same time have a lot of respect for you for doing these kinds of repairs outside with the weather you are showing. Hope you have a lot of cognac or rum to go with these.

eurojulien
An old wheel cap with diesel and rag fire would go well with that. Man, I thought I was crazy, but I'm a small light in your shade.

02-28-2015, 05:07 PM	#1
eurojulien Second Lieutenant 33 Rep 246 Posts Drives: 135i/6 Join Date: Feb 2013 Location: SF iTrader: (0)	Yanked my intake today (cbu & egr questions) Knocked out re-sealing my red boost pipe today (with the Yozh twin upper seal mod) and decided to pull my intake Any Idea what caused this mess below my turbos? Leaking egr pipe maybe? Is there a bolt and bracket missing on my turbo output flange? There is one on the backside of the flange. Now the the CBU: What would you guys recommend. I'm at 60k with a cpo warranty for another 40k/2 years. Leave it alone, let i clog and get it fixed under warranty? Block it off and go water meth injection or you can't tell without looking in the head? Surprisingly some cylinders have it worse than others.. nothing over 1/8" though. Thanks!
	Appreciate 2 Tweet Quote

02-28-2015, 07:46 PM	#2
DWR Banned 798 Rep 1,633 Posts Drives: 2009 335d Join Date: Oct 2014 Location: Maine iTrader: (0)	I have heard reports that water/meth injection cleaned it up in a couple thousand miles. Have not seen any before and after though.
	Appreciate 1 Quote

02-28-2015, 10:14 PM	#3
BB_cuda Brigadier General 765 Rep 3,556 Posts Drives: 2011 335D Msport, 2013 X5D Join Date: Nov 2011 Location: Clear Lake, Texas iTrader: (0)	Hooper has before and after somewhere in this forum
	Appreciate 1 Quote

03-01-2015, 08:22 AM	#5
Timujin Major 353 Rep 1,005 Posts Drives: GMC Sierra Join Date: Jul 2012 Location: California iTrader: (9) Garage List 2010 BMW M3 [0.00]	It looks cold out and I want to give you a garage to wrench in. __________________ We grow food to feed the animals so we can eat the animals
	Appreciate 0 Quote

03-01-2015, 08:35 AM	#7
Mik325tds Major 806 Rep 1,191 Posts Drives: 335d M-Sport Join Date: Jul 2014 Location: Greater Detroit iTrader: (0)	With the intake looking like that you have many miles to go before it'll throw a code. Mine looked much worse and the DDE didn't throw a code. You're probably best off with blocking off the EGR, sending the intake for hot tank/ultrasonic cleaning, cleaning the ports with what you can get and then get a meth kit to do the rest. There's also some Liqui Moly stuff you can spray into you're intake while the engine is running to clean off the carbon. There's a thread about that somewhere in this forum. Unless of course, you're German engineer and can't live with the thought of having a job half done... Last edited by Mik325tds; 03-01-2015 at 08:44 AM..
	Appreciate 0 Quote

03-01-2015, 10:15 AM	#10
eurojulien Second Lieutenant 33 Rep 246 Posts Drives: 135i/6 Join Date: Feb 2013 Location: SF iTrader: (0)	Thanks for the tip mik!
	Appreciate 0 Quote

03-02-2015, 07:59 AM	#13
kbsilver Captain 142 Rep 634 Posts Drives: 340GT & '22 eDrive40 Join Date: Jan 2012 Location: North Jersey iTrader: (0)	In regards to the soot below the turbos. I think we all have this thus may be normal operating conditions. I have no idea where it actually comes from.
	Appreciate 0 Quote

03-02-2015, 08:51 AM	#14
other_evolved Lieutenant Colonel 2025 Rep 1,895 Posts Drives: 2015 Chevrolet SS Join Date: Oct 2012 Location: Saint Louis iTrader: (0)	OP, you alluded to something that prompts me to ask this question. Is CBU cleaning covered under the original 4yr/50k warranty, in addition to CPO? __________________ Present 2015 Chevrolet SS 2014 Jeep Cherokee Trailhawk V6
	Appreciate 0 Quote

03-02-2015, 02:39 PM	#18
eurojulien Second Lieutenant 33 Rep 246 Posts Drives: 135i/6 Join Date: Feb 2013 Location: SF iTrader: (0)	Thanks for the bulletin!
	Appreciate 0 Quote

03-02-2015, 03:06 PM	#19
Hoooper Colonel 213 Rep 2,210 Posts Drives: 335D Join Date: Jun 2013 Location: Petaluma, CA iTrader: (0)	Damn after two days I was a half hour late! A leak around the waste gate actuator shaft was my guess.
	Appreciate 0 Quote

03-02-2015, 03:49 PM	#20
NC335d Second Lieutenant 106 Rep 292 Posts Drives: 2011 335d Join Date: Sep 2014 Location: Raleigh, NC iTrader: (0) Garage List 2017 Audi Q7 [0.00] 2011 BMW 335d [0.00] 2006 Nissan Titan SE [0.00] 2008 MB CLS550 [0.00] 2012 BMW X5 SAV [0.00]	eurojulien, where are you located in NC?
	Appreciate 0 Quote