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BMW 3-Series (E90 E92) Forum > E90 / E92 / E93 3-series Powertrain and Drivetrain Discussions > N54 Turbo Engine / Drivetrain / Exhaust Modifications - 335i > THE ULTIMATE Intercooler Thread - What to Look For Before Buying an FMIC



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      03-30-2022, 09:16 AM   #705
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Quote:
Originally Posted by dritonmushkolaj95 View Post
Hey guys I’m new to the thread I have 07 e90 335 fbo minus the intercooler I’m running stage2 mhd and having pure 600 installed soon since I blew the oem ones which intercooler would work best for me it’s a daily
MAD or BMS race intercoolers, they both use high density cores 17/18 fins per inch and are priced very reasonably
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      03-30-2022, 09:31 AM   #706
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Originally Posted by mike@x-ph.com View Post
MAD or BMS race intercoolers, they both use high density cores 17/18 fins per inch and are priced very reasonably
And what size are they. I’m new to this so trying to learn as I go. I’ve been reading a lot about vrsf and I see they have a 5 stepped one would that be enough or do I have to go bigger
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      03-30-2022, 09:44 AM   #707
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Quote:
Originally Posted by dritonmushkolaj95 View Post
And what size are they. I’m new to this so trying to learn as I go. I’ve been reading a lot about vrsf and I see they have a 5 stepped one would that be enough or do I have to go bigger
BMS and MAD offer 5" intercoolers but it's too small for stage 2 and higher build.
You need a 6.5"+ for the power you are making

BMS and MAD race intercoolers are 7.5"
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      03-30-2022, 10:08 AM   #708
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Quote:
Originally Posted by mike@x-ph.com View Post
BMS and MAD offer 5" intercoolers but it's too small for stage 2 and higher build.
You need a 6.5"+ for the power you are making

BMS and MAD race intercoolers are 7.5"
Do they both require for cutting or direct fit
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      03-30-2022, 10:16 AM   #709
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Quote:
Originally Posted by mike@x-ph.com View Post
BMS and MAD offer 5" intercoolers but it's too small for stage 2 and higher build.
You need a 6.5"+ for the power you are making

BMS and MAD race intercoolers are 7.5"
How is a 5 inch stepped to small for stage 2+? I had that on my last build zero issues and about to buy the same VRSF set up on this one to and I read your comment.

Why is it not enough?
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      03-30-2022, 10:30 AM   #710
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Quote:
Originally Posted by dritonmushkolaj95 View Post
Do they both require for cutting or direct fit
intercoolers over 5" will require cutting, if you want to avoid cutting, you can get a 5" just make sure its a high-density core (over 14 fins per inch). that's why i recommend BMS or MAD (17-18 fins per inch)

Quote:
Originally Posted by TheMidnightNarwhal View Post
How is a 5 inch stepped to small for stage 2+? I had that on my last build zero issues and about to buy the same VRSF set up on this one to and I read your comment.

Why is it not enough?
Let's clear a few things first, you can run any intercooler with any stage, you won't get any issues. the car would not perform as well with a smaller intercooler that's all.

For the best performance on stage 2 or higher, you need a 7"+ intercooler.

If you are on a budget, do not want to cut, live in cold weather, or don't push the car much, a 5" intercooler will do the job as long as you get a high-density core.

the 7"+ intercooler will still be the better option performance wise, but you can get away with a high quality 5"
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      03-30-2022, 12:04 PM   #711
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Quote:
Originally Posted by TheMidnightNarwhal View Post
How is a 5 inch stepped to small for stage 2+? I had that on my last build zero issues and about to buy the same VRSF set up on this one to and I read your comment.

Why is it not enough?
It's not, unless it's a rubbish intercooler, a good 5 inch one can handle stage 2+ effectively.

Anyone running Hybrid turbos should look at 7 inch ones though.
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      03-30-2022, 12:09 PM   #712
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Originally Posted by Saif2018 View Post
It's not, unless it's a rubbish intercooler, a good 5 inch one can handle stage 2+ effectively.

Anyone running Hybrid turbos should look at 7 inch ones though.
Is that because the hybrid produce more heat then oem. Sorry for lack or knowledge
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      03-30-2022, 01:36 PM   #713
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Quote:
Originally Posted by E90drip View Post
Hey guys I’m new to the thread I have 07 e90 335 fbo minus the intercooler I’m running stage2 mhd and having pure 600 installed soon since I blew the oem ones which intercooler would work best for me it’s a daily
Just go with our New Hd 5 inch intercooler. It will work flawlessly and install is a breeze. It's just a straight swap between the old intercooler and ours. No cutting!

https://mad-us.com/mad-013-mad-bmw-e...-stepped-core/
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      03-30-2022, 01:47 PM   #714
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Quote:
Originally Posted by mike@x-ph.com View Post
intercoolers over 5" will require cutting, if you want to avoid cutting, you can get a 5" just make sure its a high-density core (over 14 fins per inch). that's why i recommend BMS or MAD (17-18 fins per inch)



Let's clear a few things first, you can run any intercooler with any stage, you won't get any issues. the car would not perform as well with a smaller intercooler that's all.

For the best performance on stage 2 or higher, you need a 7"+ intercooler.

If you are on a budget, do not want to cut, live in cold weather, or don't push the car much, a 5" intercooler will do the job as long as you get a high-density core.

the 7"+ intercooler will still be the better option performance wise, but you can get away with a high quality 5"
Oh ok I see. For my scenario I see how the 5" stepped was the perfect choice.

That said I'm curious about the "performance wise" that you mention as I always want the best performance of course. But what does "for the best performance" mean in this context in the end result? More horsepower, more torque, more smoothness, less timing corrections for the car? All 4? Only 2? Or is this strictly in reference to the intercooler performance you mean so basically heat soaking and being able to go longer and push and push?
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      03-30-2022, 02:31 PM   #715
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Originally Posted by E90drip View Post
Is that because the hybrid produce more heat then oem. Sorry for lack or knowledge
Yes, you'll be running much higher boost on Hybrids, so 5 inch ones will typically heatsoak.
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      03-31-2022, 02:50 AM   #716
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Quote:
Originally Posted by Saif2018 View Post
Yes, you'll be running much higher boost on Hybrids, so 5 inch ones will typically heatsoak.
I dont want to be a bad seed but higher boost does not necessarily mean higher outlet temps... it depends more on the whp goal in the end... but yeah, not many people run 300ish whps on hybrids (where you could actually see higher boost and lower temps in comparison to maxed out stocks units).
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      03-31-2022, 07:13 AM   #717
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I dont want to be a bad seed but higher boost does not necessarily mean higher outlet temps... it depends more on the whp goal in the end... but yeah, not many people run 300ish whps on hybrids (where you could actually see higher boost and lower temps in comparison to maxed out stocks units).
Your right, it's not just the boost, it's a combination of things but higher boost does add to the heat.
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      03-31-2022, 10:02 AM   #718
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Quote:
Originally Posted by TheMidnightNarwhal View Post
Oh ok I see. For my scenario I see how the 5" stepped was the perfect choice.

That said I'm curious about the "performance wise" that you mention as I always want the best performance of course. But what does "for the best performance" mean in this context in the end result? More horsepower, more torque, more smoothness, less timing corrections for the car? All 4? Only 2? Or is this strictly in reference to the intercooler performance you mean so basically heat soaking and being able to go longer and push and push?
It's tough to say how much you or anyone can gain from a bigger intercooler without directly comparing the two intercoolers on the same car.

But if IAT gets too high, the DME will reduce timing. This results in a loss of horsepower and torque.

The more boost you are pushing, the hotter the ambient temp is, the more aggressively you drive, the more this will happen with a smaller intercooler.

that's why I said earlier, it depends on which stage you are running, the area temp where you live, and how much you push the car
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