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BMW 3-Series (E90 E92) Forum
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RHD Single Turbo with fast shipping
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10-11-2022, 05:41 AM | #1 |
G force Junkie
36
Rep 262
Posts
Drives: 335i M Sport black edition
Join Date: Jun 2012
Location: United kingdom
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RHD Single Turbo with fast shipping
We have spent the last two years developing the kit with the intention to create a specific kind of solution to turbocharging the N54 engine.
My personal 335i N54 6AT was to become our development car and so we set out on this journey Our specifications had to follow a design spec based on calculations, to operate with the standard N54 engine head and cylinders. Our Design specs
After designing everything with 3D printed plastic placeholders for tubes, we came up with the initial design and started fabrication of the first prototype which was metal but non functional. The prototype had to be chopped and tack welded a few times until we were happy with everything and we could start making our Jigs for mass production. The first manifold was built based on the prototype. We started the installation into my car. The manifold certainly makes up most of this kit but there were a lot of auxiliaries parts which needed to be fabricated to complete the kit. The time was really spent on the details making sure we had clearance and the solution would be reliable. We fabricated almost everything in house with CNC machining. The reason we wanted to include so many small parts and details in this kit was not only to make installation quicker, easier and cheaper, but also to ensure the kit was as reliable as my car has been. We haven’t advertised the kit until now because we wanted to put some hard miles on my car and iron out any issues that came up and adjust accordingly. Testing has passed with flying colors and our results show we hit all our goals. This is a fast spooling single turbo kit with head room to make over 900whp+ My car is currently dynoed at 630whp with E30 as this was the limit of my 6AT transmission. I was getting bad clutch slip on 3 to 4 shifts and didn’t want to break anything. Since that dyno, I have installed a new transmission ZF8HP70z from the BMW diesel line with a Turbo Lamik TCU. Soon we’ll be able to push past 750whp to get to our final power goals for this car I’ve just now switched over to a Reflex ECU tuned by Ken at Wedge Performance, so we will share the results of this as we move forwards We have 17 kits sold to our first customers and one of them being Andrew Ashley (Zero to 60) YouTuber who has installed it on his e92 DCT car. I’m sure others will make more power than what I’m going for but I opted for a fast spooling street car with the spool of twins, the power of a single and the reliability of a high quality turbo and wastegate setup that will outlast the engine for sure The Manifold supports a V band style Turbo based on a 30-35 frame size from Garrett. Original Garrett turbo is recommended but others have opted for copies like Pulsar PSR turbo which are significantly cheaper. My car is running the GTX3582r Gen 2 in a twin scroll v band housing AR1.01. Surprisingly fast spool for its size and doesn’t drop off at all at the top of the rev range. For a stock internal engine this is a great turbo for the manifold. A G35-900 would also be very similar but we haven’t tested this ourselves So without making this post too long and I’m sure during peoples comments and questions we will add more content to this post, we would like to open up for business and offer you guys this kit for your consideration. We understand we are not the cheapest but we feel we have done things right and of the highest quality. Our results speak for themselves and hopefully our first few customers can also provide their honest opinions Features and items in the kit 3-piece Zirconia Ceramic coated turbo manifold designed for the Garrett v band turbos 2x heavy duty Billet CNC machined v band manifold clamps 3-inch one piece downpipe with 3-inch v band flange at both ends with flex section 2x 3-inch V band clamps for downpipe (Exhaust, and Turbo connections) 2x screamer dump pipes designed for the TiAL MVS 38mm wastegates. (These can be recycled into the exhaust system quite easily) Aluminum coolant inlet pipe with AN6 & AN10 male bung fittings to supply coolant to the turbo and transmission (Automatic and DCT Transmission cars) OEM Coolant flange O-ring Part No 11537545302 180 degree rubber U joint hose and 2x jubilee clamps to connect to the OEM water pump 2.5” hot side charge pipe to intercooler with boost reference barb fitting 2.5-inch Silicone hose coupler Black 2x 2.5-inch heavy duty boost hose clamps Coolant supply to turbo line, (AN-6 90-degree / 45-degree fittings to stainless steel braided hose with HT heat shielding) Coolant return line from turbo. (AN-6 Straight / AN-6 Straight fittings to stainless steel braided hose with HT heat shielding) Oil supply line. (AN-4 45-degree / AN-4 90-degree fittings to stainless steel braided hose with HT heat shielding) AN-10 custom Oil Drain Fitting to turbo, Stainless Steel Oil drain gasket Oil drain line. (AN-10 90-degree / AN-10 45-degree fittings to stainless steel braided hose with HT heat shielding) AN-10 Oil Drain fitting to engine block Coolant return fitting adaptor for M14x1.5 banjo bolt with bracket 3x AN-6 Banjo fittings and copper washers 3x M14x1.5 Banjo Bolts Coolant block off adaptor Oil Return block off adaptor Oil supply to turbo fitting with female 1/8 NPT threads AN-4 to 1/8 NPT adaptor for oil feed fitting AN-4 Oil feed restrictor 0.8mm for ball bearing turbos (drill out to 1.2mm for journal bearing turbos) Coolant expansion tank (relocation to right side of engine bay OEM fitment 2m of coolant hose 2x barbed hose couplers 4x Jubilee clamps for coolant hose 2m of wire for coolant tank relocation 2m of wire insulation 3x aluminum spacers for OEM water pump and 3x longer water pump bolts 2m of silicone boost hose for wastegates and MAC solenoid 2x stainless Y fittings for boost hose HKS style air filter with spare filter sponge (choice of colors) 10m of titanium heat wrap Turbo blanket titanium The smaller items make all the difference during installation. If you’re missing small items during the install it creates delays and more shop hours. We have thought of the small details so you don't have to. Due to the global economic crisis our materials and consumable costs have increased which is forcing us to increase the price of the kits. However we would like to offer you guys a deal. We currently have 5 more kits from our original materials purchase. These kits will be offered in a group buy at our current prices to 5 members. Its first come first serve and the kits are available to ship within a few days. We require full payment of the kit and the DHL delivery charges to secure your place in the group buy. Each kit will only be sold as a complete kit and is priced at 4000 euros plus shipping. You can communicate with me directly via email or our Facebook page messenger So I welcome any questions you have and I’ll try and provide as much data as I have available in this forum http://jmctuning.com |
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