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BMW 3-Series (E90 E92) Forum > E90 / E92 / E93 3-series Technical Forums > Mechanical Maintenance: Break-in / Oil & Fluids / Servicing / Warranty > Is my clutch going out?



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      08-12-2023, 01:41 AM   #1
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Is my clutch going out?

107k N54 335i. Over revs when I floor it and lug the engine a bit, pretty much any gear but 1st. Revs increase quickly (inconsistent with power) and dip back down before acceleration resumes at a normal pace. RPMs seem consistent when I don't WOT til' 4k+

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Last edited by scbim; 08-13-2023 at 02:32 AM..
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      08-12-2023, 07:42 AM   #2
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Slipping clutch will smell like overheated brake pads

Last edited by NikMN; 08-12-2023 at 08:25 AM..
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      08-12-2023, 11:06 AM   #3
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Yup, that's a smoked clutch.
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      08-12-2023, 11:24 PM   #4
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I tried slowly letting out the clutch from a stop in 1st and the car pulled forward which made me think it might not be the clutch. The clutch pedal itself also feels fine though I do get intermittent creaking (sounds like its coming from the linkage, not the pedal). Not sure what else it could be but I'd like to rule everything out before committing to such an expensive repair.
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      08-13-2023, 02:06 AM   #5
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Clutch kit and new flywheel. Replacing while you at it parts is not a bad idea

Last edited by NikMN; 08-13-2023 at 02:21 AM..
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      08-16-2023, 10:50 PM   #6
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Quote:
Originally Posted by NikMN View Post
Clutch kit and new flywheel. Replacing while you at it parts is not a bad idea
I'll definitely replace most of the shifter linkeage while I'm down there. What's your logic for recomending the flywheel replacement?
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      08-17-2023, 05:23 AM   #7
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Went through all of this year ago. Not every of shop can resurface dual mass flywheel. Check with your indi first.

Last edited by NikMN; 08-17-2023 at 04:14 PM..
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      08-24-2023, 08:02 PM   #8
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Quote:
Originally Posted by NikMN View Post
Went through all of this year ago. Not every of shop can resurface dual mass flywheel. Check with your indi first.
Good idea, I was gonna go ahead and just replace it but could likely save a ton of cash if I can get it resurfaced.

My mechanic buddy drove the car the other day and said it's hotspot on the flywheel that's causing the slip (because the surfaces re-mate on their own instead of continuing to slip which would indicate a burned clutch).
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      09-13-2023, 04:36 AM   #9
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Learned it's pretty difficult to resurface a dual mass fly wheel. Apparently they're riveted together so it takes a very special shop to tackle it. Shame, those things 'aint cheap.
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      10-08-2023, 07:20 PM   #10
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Quick tip, most OEM clutch's should engage/release mid pedal travel with a little bit (inch) of free-play in the pedal at the top (disengaged). If they're tight, engage right off the floor or at the top of pedal travel (no free-play) it's getting time to replace.
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