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BMW 3-Series (E90 E92) Forum > E90 / E92 / E93 3-series Powertrain and Drivetrain Discussions > N57 / M57 Turbo Diesel Discussions - 335d > 335d built



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      04-02-2018, 08:07 AM   #1
da_trem
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2009 BMW 335d  [0.00]
335d built

***Car is now Sold***


-Engine / Drivetrain-

BRR Mafless tune
ALL emission deleted
EGR/ASV delete
Dual cp3 R70 HPFP pumps
Fish performance Dual FCA controller
Higher flow metering valves
BorgWarner S257 SX-E57-61 with T3 .63A/R turbine
Custom LP turbo adapter to stock exhaust Manifold
Ported exhaust manifold
3.5” SS Custom Downpipe
3.5” SS custom exhaust system
Ported cylinder head
HP hybrid turbo with 42/60mm billet compressor
Custom BW R2S charge piping
Pauters connection rods
NPS valve springs
Modified stock pistons
DRV30 Rail regulator
M50d 2700 Bar rail sensor
Modified intank bucket with AEM 340lph pump
AEM 100 psig Map Sensor
AEM 100 psig exhaust pressure sensor
External 13 row Motor oil cooler
GTC-600 FMIC 28x8x3.5
Howe cool tube P/S cooler
ARP Main studs
ARP cylinder head studs
Fluidampr Crank pulley


-Drivetrain-
External 19 row transmission oil cooler
XHP drag Race or stg3 transmission tune
3.08 differential (bolted version)
Racing Diffs progressive LSD
650 finned diff cover

-Chassis-
KW V2 coilover suspension
Front Swift springs
Ground control front Camber plates
Complete M3 front control arms
M3 rear upper control arms
M3 front strut brace kit
H&R rear sway bar
M3 rear subframe brace
TMS aluminium Rear Subframe Bushing
KW Rear spring spacers
Rear upper chassis / shock brace
Adjustable rear toe and camber arms
Apex 90mm wheel stud kit
Apex 18x10 EC-7 wheels on 265/35/18
StopTech Stainless Brake Lines F/R
Brembo front 4 piston calipers

-Interior-
McNally EGT/0-80 PSI dual Guage
Craven Speed 52mm Billet Aluminum Gauge Mount
Watchdog TM4 temp guage (for motor and trans)
Viilante 3 point suede steering wheel
Alcantara manual shifter boot / hand brake boot
Smaller brake pedal (from manual)
Red start/stop button
M5 SMG shifter
Sparco EVO-II bucket seat
Brey-Krause seat brackets

-Exterior-
OEM M3 Hood with Apr Carbon fiber vents
OEM M3 fenders
OEM M3 euro headlights
OEM M3 sideskirts
Arkym AeroRace front bumper
IND Painted cosmetic package
BMS cowl filterettes

490whp and 730wtq@ 55psi (single r90 diesel only)

I have quite a few pics of the car since i've had it, so here is the link to follow ;


https://imageshack.com/a/KoPl/1

I'm keeping up to date pics , so feel free to visit regularly! Your question or comments are welcome!

the car:



The Lp turbo:



The Hp turbo:



Lower compression, De-lipped pistons:



The beefy stock rods compared to the even beefier Pauter's:



ARP head studs installed, ready to put that ported head:



Main caps assembled with ARP studs:



Relocated Compressor bypass flap:



Custom turbo-manifold switchover adapter housing:



Dual CP3:



Cooling system:



3.5" exhaust system to 2 2.5" exits:

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2009 335d Take a look here;
Build thread:
https://www.e90post.com/forums/showthread.php?t=1482039 Full album here : http://imageshack.com/a/KoPl/1

Last edited by da_trem; 06-10-2021 at 03:32 PM..
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      04-02-2018, 08:34 AM   #2
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Looks fantastic!
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      04-02-2018, 08:58 AM   #3
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Trem just defined car porn. Nice build
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      04-02-2018, 12:20 PM   #4
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Check out the picture of the side view of the old/new turbo wheel. The old wheel should not look like that. The broken tips of the turbine blades cause instability. I am surprised that this did not grenade on you.

What is on the new turbo - wax or paint?
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      04-02-2018, 01:10 PM   #5
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The turbo came like that from borg, looks like paint to me.

That turbine wheel came from a stg 4 tuned car, maybe boosting 50psi didnt help on that small turbo!

Here is a comparo of the SX-E 257 Turbo i'll be running, coupled with a .63 ar housing it will flow much, much better than the smallish oem LP.




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2009 335d Take a look here;
Build thread:
https://www.e90post.com/forums/showthread.php?t=1482039 Full album here : http://imageshack.com/a/KoPl/1

Last edited by da_trem; 03-24-2021 at 06:46 AM..
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      04-02-2018, 07:40 PM   #6
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Wow. Just Wow.

What are your goals for boost/airflow and power on that monster? And when will you have it running? That should have the capability to make some unprecedented output.

I'm also curious on how much you have invested in all these modifications. I keep saying "this is the last mod", but DANG there is a lot of beautiful craftsmanship and modifications there... Big modifications and power doesn't usually come cheap :-)
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      04-03-2018, 07:27 AM   #7
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Impressive
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      04-03-2018, 09:00 AM   #8
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I know I'm ignoring the most impressive and drool-worthy parts of your build by asking this, but...the hood color? Is the rest of the car getting resprayed that metallic green color? If so, that's bold. And I like it.
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      04-03-2018, 07:32 PM   #9
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Thanks guys for the nice comments!

Honestly, i'm not sure how all of this engine work will translate in Hp/tq figures, but a RELIABLE 500whp/700wtq would be very good for me.

I've had issues with my previous stg4 setup, either HG failure head lift, so i'm hoping that all the preventive measure that i took will solve (all) problems with the M57. I was also concerned about High EMP, so hopefully the larger .82 a/r turbine will help in that matter.

The green hood wont stay as the car will be completely repainted in its original color.

Cheers,
Dave



















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2009 335d Take a look here;
Build thread:
https://www.e90post.com/forums/showthread.php?t=1482039 Full album here : http://imageshack.com/a/KoPl/1

Last edited by da_trem; 04-06-2020 at 05:46 PM..
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      04-03-2018, 09:29 PM   #10
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@da_trem

Guess what - we are now twinzies, look familiar
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      04-03-2018, 11:09 PM   #11
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Wow can't wait to see the final product!
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      04-04-2018, 03:37 AM   #12
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Very impressive for going all in like that...
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      04-04-2018, 05:40 AM   #13
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Quote:
Originally Posted by ASBSECU E93 View Post
@da_trem

Guess what - we are now twinzies, look familiar
Is this the custom rods matt was talking about?!!

..are they made by Pauters?





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Build thread:
https://www.e90post.com/forums/showthread.php?t=1482039 Full album here : http://imageshack.com/a/KoPl/1

Last edited by da_trem; 04-06-2020 at 05:35 PM..
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      04-04-2018, 07:58 AM   #14
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Quote:
Originally Posted by da_trem View Post
The green hood wont stay as the car will be completely repainted in its original color.
Well, that's a shame.

There's something about a luxury sedan with a bat-shit crazy turbo diesel under the hood painted like a Lamborghini that is oddly appealing to me.

Anyhow, I can't wait to see the final product.
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      12-24-2018, 02:21 PM   #15
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beautiful. Did you do any rear end body work? Were the m3 rockers welded to stock ones?
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      12-24-2018, 02:27 PM   #16
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No rear end work. Not planning to anyway.


M3 rockers panel are clipped on lower chassis, so no mods there.

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2009 335d Take a look here;
Build thread:
https://www.e90post.com/forums/showthread.php?t=1482039 Full album here : http://imageshack.com/a/KoPl/1

Last edited by da_trem; 03-24-2019 at 05:43 PM..
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      12-26-2018, 12:28 AM   #17
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Quote:
Originally Posted by da_trem View Post
No rear end work. Not planning to anyway.


M3 rockers panel are clipped on lower chassis, so no mods there.
Isn't there a flare on the end to match the wider rear fender of the m3. I have all the same body panels and I used your advice from the other thread to buy all the brackets and bolts. I am just looking for a low km 335d or a 6 speed n52 or n55 so I can get going.
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      12-26-2018, 10:27 AM   #18
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Quote:
Originally Posted by PORTMOODY View Post
Isn't there a flare on the end to match the wider rear fender of the m3. I have all the same body panels and I used your advice from the other thread to buy all the brackets and bolts. I am just looking for a low km 335d or a 6 speed n52 or n55 so I can get going.
I never heard of a flare to match the rear fender to the rocker panel. But yes is missing a couple of millimeters for a perfect fit.
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2009 335d Take a look here;
Build thread:
https://www.e90post.com/forums/showthread.php?t=1482039 Full album here : http://imageshack.com/a/KoPl/1
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      12-26-2018, 10:56 AM   #19
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The car looks sick man! great job

What are the wheel and tire specs?
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      12-26-2018, 10:59 AM   #20
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Quote:
Originally Posted by JeanCa View Post
The car looks sick man! great job

What are the wheel and tire specs?
Thanks!

Wheels are 17x10 et25 Apex ARC-8.

Tires are 275-40-17 Firehawks.

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2009 335d Take a look here;
Build thread:
https://www.e90post.com/forums/showthread.php?t=1482039 Full album here : http://imageshack.com/a/KoPl/1

Last edited by da_trem; 03-24-2019 at 05:44 PM..
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      12-27-2018, 01:07 PM   #21
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Quote:
Originally Posted by da_trem View Post
I never heard of a flare to match the rear fender to the rocker panel. But yes is missing a couple of millimeters for a perfect fit.
Yeah, thats exactly what I meant. The m3 rear panel is wider so the rocker would be wider in the rear to accomodate and I believe its the couple mm you are talking about. I was going to weld my non m rocker to the m rocker to make it flush. Can you snap a picture next time so I can see if it is worth. If its not really noticeable I wouldn't even bother.

Also, what was required to get the e92 headlights working? Is the harness plug and play? Coding?
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      12-27-2018, 01:59 PM   #22
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My headlight were plug and play. They are euro M3 headlights. You will need to code off the fog lights.

I've updated my picture project page, take a look you will see the gap between rear fender and M3 rocker panel.


Last edited by da_trem; 03-24-2019 at 05:45 PM..
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